Friday, May 3, 2024

Build a modified Mk4 VW (Street/AutoX/Track)

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The 1998-2005 MK4 (“mark-4”) or 4th Generation VW chassis was offered in the Beetle, Golf/GTI, Jetta and Audi TT variants. Arguably one of VWs best handling chassis when not in street form.  If you already own a MK4 or are looking for one, there are pluses and minuses to each of the body variants. The MK4 chassis was originally designed in 1997 for the “Concept-1” (New Beetle) and was adapted for the production lines that followed. The MK4 chassis is best paired with a “bubble top” configuration (Beetle/TT) followed by the Jetta with more evenly distributed weight, and lastly the Golf/GTI. This build pertains mainly to the 1.8-turbo based MK4s as they have the largest availability in parts and mods. We do offer recommendations for VR6 cars as well.


We’ve broken down what you’d need to do to your MK4 to get it track ready

**NOTE: The stages outlined below tend to be cumulative. For example, if you’re considering a Stage-3 build, you will be have to use some if not most of the upgrades from Stage-1 and Stage-2. For overlapping mods like suspension, you can skip to the higher stage, but pay attention to how the “set” comes together.

Stage 1 – Better than Stock (Autocross-able)

Description
Part No. | Category | Purchase Thru | MSRP
ECS Ultimate Dogbone Mount Kit
 ES#5669Engine/SuspensionECS Tuning
 $99.95
GTM – Stage 2 Dogbone Mount
GTM-VW-DOGBONEEngine/SuspensionGTM
$75.00
NGK BRK7E Spark Plugs (0.28 gap) – Set of 4
BKR7EKT11.8T ONLYECS Tuning
$7.24
Cast Aluminum Cooling System Upgrade Kit – EXCEPT BEETLE
ES#30862291.8t – EngineECS Tuning
$139.95
Cast Aluminum Cooling Flange (Cyl Head) – BEETLE
ES#30862261.8t BEETLEECS Tuning
$49.95
Cast Aluminum Thermostat Housing – BEETLE
ES#30862271.8t BEETLEECS Tuning
$49.95
Ultimate Timing Belt Kit, includes Gates Racing Belt
ES#26612991.8t – EngineECS Tuning
$347.12
VW/Audi Jack Pad Adapter Kit
ES#251835ExteriorECS Tuning
$79.95
Standard FEBI Ball Joint – Right
ES#2539179SuspensionECS Tuning
$14.95
Standard FEBI Ball Joint – Left
ES#2575715SuspensionECS Tuning
$14.95
24mm 20AE GLI/GTI Front Sway Bar (VW)
SuspensioneBay or CHAZ’s
N/A
Deluxe MK4 Shifter Bushing Kit
TransmissionDiesel Geek
$79.00
Rear Bump Stops
ES#2091021SuspensionECS Tuning
$9.95
Powerflex (Purple) Performance Polyurethane Strut Mount Bushing Set
ES#2650246SuspensionECS Tuning
$63.99
TyrolSport Brake Caliper Stiffening Kit for VW/Audi
TSRCSVWBrakesTyrolSport
$94.99
NEUSPEED Sport Spring Kit (RED)
55.10.88SuspensionNeuspeed
$229.95
URO “OE/20AE” Sport Suspension Front Bump Stops (x2)
1J0412303SuspensionECS Tuning
$3.44
Negative Battery Terminal Quick Release
AC103/A14052ElectronicsAdvanced Auto
$9.00

Stage 2 – Hybrid Autocross/Street/Track

Description
Part No. | Category | Purchase Thru | MSRP
ECS Coil Pack Ignition Solution – Stage III
ES#75381.8t – EngineECS Tuning
$326.79
Mishimoto Racing Thermostat 82-C
ES#31841761.8t – EngineECS Tuning
$48.00
Lightweight Aluminum Pulley Set
ES#4201.8t – EngineECS Tuning
$199.95
Spectre 3″ Air Filter (Delete Air Box)
All EnginesAutoZone
$20.00
Race N75 Frequency Valve (Boost Controller)
1.8t- EngineECS Tuning
$249.95
APR R1 Diverter Valve (Wastegate)
ES#88181.8t- EngineECS Tuning
$159.99
Forge Turbo Inlet Pipe (for K03/03S/04)
ES#18325741.8t- EngineECS Tuning
$152.37
Upgraded SMIC (Side Mount Intercooler) from TDI
SMIC1.8t- EngineKermaTDI
$369.00
2.5 BAR MAP Sensor from ALH-TDI
0389060511.8t- EngineKermaTDI
$87.00
EuroSport Front Lower Stress Bar
ES#2917744SuspensionECS Tuning
$89.95
Meyle HD “Heavy Duty” Ball Joint – Left
1J0407365JSuspensionECS Tuning
$13.00
Meyle HD “Heavy Duty” Ball Joint – Right
1J0407366JSuspensionECS Tuning
$13.00
ECS Polyurethane Rear Axle Bushing Kit (aka RTAB)
ES#261061SuspensionECS Tuning
$79.95
TyrolSport Solid Shifter Bracket Bushings
SSBBTransmissionTyrolSport
$49.99
TyrolSport Solid Steering Rack Bracket MK4 VW
TSMK4RBSuspensionTyrolSport
$129.99
H&R Rear Sway Bar 22mm (MK4/GTI)
7172522SuspensionGMP Performance
$211.65
H&R Rear Sway Bar 21mm (MK4/AUDI TT FWD ONLY)
12471312SuspensionGMP Performance
$285.00
Powerflex (Black Series) Race Polyurethane Strut Mount Bushing Set
ES#2651136SuspensionECS Tuning
$70.99
NEUSPEED Race Spring Kit (YELLOW)
55.10.89SuspensionNeuspeed
$229.95
TechTonics Special Order “TURBO BACK” 2.5″ stainless exhaust with Mini-Cat and optional muffler delete – CALL TO ORDER. Cat is required for K03/03S/04 Turbos
1.8t – EngineTECHTONICS
$900

Stage 3 – Dedicated Track Rat

Description
Part No. | Category | Purchase Thru | MSRP
(SLIM) VR6 Auxiliary 290mm Radiator Fan
 1J0959455RAll EnginesECS Tuning
$80.00
(SLIM) VR6 Primary 345mm Radiator Fan
1J0959455SAll EnginesECS Tuning
$149.00
Dual Fan Cowl for SLIM VR6 Upgrade
 1J0121207ABB4All EnginesECS Tuning
$180.00
10″ x 2.5″ Air Filter (optional instead of Spectre, ALL EXCEPT BEETLE)
All EnginesAmazon
$50.00
Canadian No-AC Serpentine Belt (for A/C delete)
06A260849C1.8t – EngineECS Tuning
$28.00
N75 from Bi-Turbo Audi S4
078906283BKT1.8t – EngineECS Tuning
$116.80
High performance Intake Manifold Gasket
ES#13931.8t – EngineECS Tuning
$64.95
ECS/Mishimoto Cooling System Upgrade Kit
ES#2581315All EnginesECS Tuning
$255.00
Stage-3 Clutch Kit – Aluminum Flywheel (14 lbs)
1.8t – TransmissionECS Tuning
$700.00
Sigma 6 Speed (02M); Short Shift Kit for MK4 Only
SS-SIGMA6TransmissionDieselGeek
$195.95
Sigma 5 speed (02A/02J); Short Shift Kit for MK4 only
SS-SIGMA5TransmissionDieselGeek
$195.95
Sport Rear Shock Mounts
SUSPRMOUNT4RSuspensionUSRT
$119.00
Front Adjustable (Race/Street) Sway Bar End Links
KLC150SuspensionUSRT
$119.00
VW MK4 Solid Subframe Bushings
MK4SUBFBUSHSuspensionTyrolSport
$120.00
Bilstein PSS9 Coil-Over kit; Mk4 Front Wheel Drive
PSS9SuspensionECS Tuning
$1600.00
20M 14×1.5 Performance Studs (65mm)
Wheels & TiresTrack Studs
 $1.99/ea
20M 14×1.5 Race Studs (Flat Nose; 65mm)
Wheels & TiresTrack Studs
$3.99/ea
20M 14×1.5 Hardened Steel Racing Lug Nuts (Conical) – used with most aftermarket wheels
Wheels & TiresTrack Studs
$1.79/ea
20M 14×1.5 Hardended Steel VW/Audi Racing Nuts (Ball) – used with most OE wheels
Wheels & TiresTrack Studs
$2.79/ea
HAWK “Blue” Racing Pads – REAR
HB364E.587BrakesFCPEuro
$150/set
TYP 200 Racing Quality DOT 4 Brake Fluid (price per litre, minimum 2x)
ATE 706202BrakesAmazon
$20.00
1999 Boxster (986) 2.5 non-S Adapters
BrakesPureMS
$174.95
1999 Boxster (986) 2.5 Caliper (Front-Drivers)
BrakesRockAuto/Centric
$267.79
1999 Boxster (986) 2.5 Caliper (Front-Pass)
BrakesRockAuto/Centric
$267.79
Exact-Fit Stainless Brake Lines (F/R) from MK4 R32
BrakesECS Tuning
$99.95
GTM – VW Brake Line Hangers
GTM-BRAKESBrakesContact Eric M
$5.00
OE Audi TT/20AE 312×25 (12.25″) Rotors (Pair)
BrakesECS Tuning
$59.90
EBC Yellow Stuff for Porsche Boxster (for Light Track Use)
BrakesECS Tuning
$153.34
Porterfield R4E Race Pad for Porsche 986 Caliper (for Regular Track Use)
BrakesPorterfield
$209

Stage 4 – Competition Car & Time Attack

Description
Part No. | Category | Purchase Thru | MSRP
vRAPTOR Hood Louvers
gen-ii-gtm-rear-body-louversBodyvRAPTOR Speed Works
Depends
HAWK DTC-60 Racing Brake Pads for Boxster Conversion
HB289G.610BrakesFCPeuro
$232.00
Castrol SRF DOT.4 Racing Brake Fluid (price per litre, minimum 2x)
BrakesAmazon
$78.00
SP 24V VR6 OIL FILTER HOUSING (allows Oil Cooler)
VR6 – Enginevr6parts.com
$268.00
SIAC/EVAP delete w/ Catch Can
1.8t – EngineUroTuning
$479.00
SIAC/EVAP delete Resistor OVAL (extra required on TT/BEETLE)
1.8t – EngineUroTuning
$14.99
IE 1.8T/2.0T FSI Catch Can Return Adapter
IEBAVA31.8t – EngineIntegrated Engineering
$29.99
VF Engineering Urethane Motor Mounts (Complete Kit)
ES#5149All 4 cylindersECS Tuning
$600.00
Stage-3 Clutch Kit – Aluminum Flywheel (9 lbs)
ES#13891.8t – TransmissionECS Tuning
$974.97
IDF Tubular/Adjustable Control Arms (Pair)
SUSPMK4TARMSuspensionUSRT
$525.00
Rod End Seal Set – Required for Street Driving with Tubular Control Arms
SUSPARMSEALSuspensionUSRT
$25.00
FM Tubular/Adjustable Control Arms (Pair)
28-4110SuspensionUROtuning
$579.00
Front Adjustable 034 Race Sway Bar End Links
ENDLINK4034SuspensionUSRT
$99.00
Ground Control Camber/Caster Plate MK4 VW (60mm) – call GC to confirm to application
CCPA4SuspensionGround Control
$409.00
E36 M3 Front Splitter w/ Undertray ABS/Turnbuckles
E36ABSSPLIT/TURNAUDI TT ONLYHarrison Motorsports
$255.00

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